Product Series

FLALRYW Thin-walled polyvinyl chloride insulated (high-temperature resistant)

Temperature range (3000 hours): -40℃ to +125℃ Construction/Materials: Conductor: Insulated aluminum 99.7%, ≥1.25 mm² Aluminum alloy <1.25 mm² Soft PVC, performance compliant with ISO 6722-2, Class C Special feature: Cables with cross-section >10 mm² Suitable for applications in engine compartments Significant weight savings compared to copper Standard/Specification: ISO 6722-2 standard

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Product Details

Product Name

PRODUCT Name

FLALRYW Thin-walled polyvinyl chloride insulated (high-temperature resistant)

Product Applications

PRODUCT APPLICATION

High-temperature-resistant automotive wires, whose insulation material is primarily PVC. These wires are used for internal wiring harnesses in the engine compartment of automobiles.

Technical Parameters

Technical parameter

Temperature range (3000 hours) -40℃ to +125℃
Structure/Material:
Conductor thermal insulation aluminum 99.7%, ≥1.25 mm²
Aluminum alloy <1.25 mm²
Soft PVC, performance compliant with ISO 6722-2, Class C
Special feature: Cables with a cross-sectional area greater than 10 mm²
Suitable for applications in the engine compartment
Compared to copper, it can save a significant amount of weight.
Standard/Specification: ISO 6722-2 standard

Cross-sectional area	Conductor Construction				Insulation	Wire
	Number of conductor strands	Conductor outer diameter Maximum value	Stranded outer diameter Maximum value	Conductor at 20℃ DC resistance	Thick skin	Outer diameter		Approximate weight
						Maximum value	Tolerance
						Maximum value	Tolerance
square millimeters		mm	mm	mΩ/m	mm	mm	mm	kg/km
0.75	11	0.3	1.3	43.6	0.24	1.9	–0.2	5
1	16	0.29	1.5	32.7	0.24	2.1	–0.2	6
1.25	16	0.32	1.7	24.8	0.24	2.3	–0.2	7
1.5	16	0.35	1.8	21.2	0.24	2.4	–0.2	8
2	15	0.42	2	15.7	0.28	2.8	–0.3	10
2.5	19	0.43	2.2	12.7	0.28	3	–0.3	12
3	23	0.42	2.4	10.2	0.32	3.4	–0.3	15
4	30	0.42	2.8	7.85	0.32	3.7	–0.3	18
5	36	0.42	3.1	6.57	0.32	4.2	–0.3	23
6	45	0.42	3.4	5.23	0.32	4.3	–0.3	25
8	59	0.42	4.3	3.97	0.32	5	–0.4	29
10	50	0.52	4.5	3.03	0.48	6	–0.7	44
12	60	0.52	5.4	2.53	0.48	6.5	–0.7	50
16	78	0.52	5.8	1.93	0.52	7.2	–0.8	65
20	95	0.52	6.9	1.59	0.52	7.8	–0.8	75
25	122	0.52	7.2	1.24	0.52	8.7	–0.8	91
30	141	0.52	8.3	1.08	0.64	9.6	–0.9	110
35	172	0.52	8.5	0.878	0.64	10.4	–1.0	132
40	193	0.52	9.6	0.788	0.71	11.1	–1.1	148
50	247	0.52	10.5	0.613	0.71	12.2	–1.2	183
60	289	0.52	11.6	0.525	0.8	13.3	–1.3	217
70	351	0.52	12.5	0.432	0.8	14.4	–1.4	253
85	420	0.52	13.6	0.365	0.9	15.8	–1.4	305
95	463	0.52	14.8	0.327	0.9	16.7	–1.4	334
120XXX	305	0.72	16.5	0.255	1.28	19.7	–2.0	456
160XXX	398	0.72	19	0.195	1.28	22.5	–2.0	570
X Nominal value, allowable tolerance ≥6.0 mm² (±5%). XX can also increase the wall thickness of the insulation. XXX As the wall thickness increases.

Aluminum (battery) cable Maximum performance—minimum weight. Alternative Conductor Materials to Copper A Comparison of Aluminum and Copper		Copper	Aluminum
	Density (at 20℃)	8.92 kg/dm³	2.7 kg/dm³
	Electrical conductivity	100%	60% IACS
	Tensile strength	>200 N/mm²	>70-100 N/mm²
	Fracture extension	>16%	>16%