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EV Cable Assembly

High voltage wiring harness is the main carrier of electric vehicle power output and one of the key components to ensure the vehicle performance and safety. The main role of high-voltage wiring harness in the car is to provide high-voltage and strong electric power supply for new energy vehicles. It belongs to high safety parts in new energy vehicles, with large voltage/current and large wire diameter

关键词:

EV Cable Assembly

Product Detail

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PRODUCT INFORMATION

Product Name

 

EV Cable Assembly

 

Product Category

 

(1) Power battery high-voltage cable: that is, the wiring harness connecting the power battery to the high-voltage box
(2) Motor controller cable: that is, the wire harness connecting the high voltage box to the motor controller (3) Fast charging harness: that is, the harness connecting the fast charging port to the high voltage box (4) Slow charging harness: namely, the harness connecting the slow charging port to the vehicle charger
(5) High voltage accessory wiring harness (high voltage wiring harness assembly) : that is, the wiring harness connecting the high voltage box to DC/DC, vehicle charger, air conditioning compressor, air conditioning PTC

 

Wire Material

 

XLPE  TPE  EPDM   

 

Performance Requirements

 

(1) Electrical performance: In terms of electric passenger vehicles, high-voltage cables mainly play the role of energy transmission, which needs to transfer battery energy to each subsystem. Therefore, the designed high-voltage wiring harness of electric passenger vehicles must meet the requirements of high-voltage and high-current transmission.
(2) Shielding: During the operation of electric vehicles, the repeatedly changing electrical load and a large number of frequency conversion technologies are used in the system, resulting in sharp fluctuations in the voltage, current and frequency of the wiring harness, resulting in large electromagnetic interference. Usually high voltage connectors are 360° Shielded, high voltage cables all use shielded cables.
(3) Mechanical properties: Due to the large diameter of high-voltage cables for electric passenger vehicles, special wiring direction is needed, that is, the high-voltage wiring harness for electric passenger vehicles is laid out outside the vehicle. Therefore, mechanical protection and dustproof and waterproof design must be carried out for the high-voltage wiring harness of electric passenger vehicles. (4) Durability: High voltage wiring harness should have the performance of temperature resistance, weather resistance, corrosion resistance, vibration resistance and cable scraping resistance, and have a large safety margin and connection life, to ensure that the vehicle can run reliably for a long time. In order to improve the service life and quality of the high voltage wiring harness, the connection between the high voltage cable and the high voltage connector should be strengthened, the connection between the high voltage connector should adopt a locking structure, and the wiring scheme should be optimized. The high voltage wiring harness material should be wear-resistant material

 

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